Showing posts with label Life during Intern. Show all posts
Showing posts with label Life during Intern. Show all posts

Wednesday, March 10, 2010

And so the internship ends...

It has been 5 months since I started my internship at TOPY Industries.

And it has been a loooong 5 months. While some of my campus mates commented on how relax and fun work was at their companies, I had to do work right until the very last day...

Not that I'm complaining though....

Sure, there was a lot of work to do but I gained invaluable experience from the work I've done.

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Okay, first a brief explanation of my work. The department I was placed in was in charged of R&D of standard steel wheels. You know how there are holes on the wheels?? My assignment was finding the best conditions on strengthening the holes to prolong its fatigue life so that the wheel will last longer.

Now, the plan for the project was already mapped out before I got there...and I could have had an easy and relaxed life just following that plan....but damn it, Randy have to "speak his mind" no matter what. What a pain in the ass.
Instead of following the planned experiments, I proposed a new idea, i.e. a new set of experiment parameters. After listening carefully to my idea, my supervisor agreed to my idea and allowed me to proceed any way I want. And since it was "my idea", my supervisor gave me full freedom to use the research budget. So, I designed my own experiment and spent a few hundred thousand yen of the company's money purchasing new machine parts.

Well, lucky for me things went as I planned(I did spend a lot of the company's money for this...so, there is pressure for me to produce worthy results)....and my new idea actually sparked a new debate on how to better manufacture that cute little hole on the wheel.

I did my last presentation was last week's Tuesday....finally, my task ended.

I have to say, I gained a very good experience during that 5 month long internship. Gave me a solid preview of what it meant to work in a Japanese company.

I also learned a lot on human relations, presentation skills...and most important of all, to be confident of my own ideas and not be afraid speaking them.

To think that I tried applying for overseas internship...I originally applied for India and Germany. But, from what I hear from my friends who went overseas, they didn't get to do as much. Yeah, getting to live in a foreign country for 5 month sounds cool...but I still think I'm lucky that I stayed in Japan as I got to work in an environment where I actually get to do some solid stuff.

Hah...I guess I did make the right decision to enroll into Nagaoka University of Technology after all as no other university offers the same internship program...

Now that internship has ended, life as a Masters student begins!!!

Crap....

Friday, January 08, 2010

A new chic arrives!!!

Today, a new young pretty gal arrives at Topy!! What more, she's placed in the same department as me!! Too bad she's in a different group, but under the same roof nonetheless...

She's around my age, she's slim, got a pretty face, long flowing hair that swishes from side to side as she walks...she's got the whole place buzzing with news of her even before she arrives.

That new chic's name is...Haidar Najiyah.

Yup, the very same Haidar from my Japanese Prep School in KL many freaking years ago. The one we all came to call "Dart".

I'm sorry if I have been misleading...haha, my blog have always been that way anyway. But the thing about how she's got everyone talking about her is true.

After all this years, it still amazes me to see how Japanese reacts to having a person of a different culture around. Especially when they are Muslim and are bound by certain practices. When it was confirmed that she's going to do her internship here, they all turn to the nearest Malaysian they can find...Me. I was bombarded by questions like how to pronounce her name, why is there no family name, what can't she eat, if she wears a headscarf...etc. All the silly questions you can ever think of asking a Muslim.

I wonder if anyone got excited over me when I first came here....

I mean, I'm a Malaysian too but...looks like Japanese, eats like Japanese, drinks like Japanese, and speaks Japanese better than Mandarin. During my recent trip to Tokyo, I've even came to comment "Wow...there are so many foreigners here", despite being one myself.
Duh... (>_<) ;

AND I'm a guy. Just another one added to a bunch of people with hairy legs.
FYI, there are two more guys from her Uni as well...never heard anyone said anything about them. Yeah, middle-aged balding men are suckers for young girls.
It's so bad that they didn't even give me my name tag until today...3 months I've been working there and only today they give me a name tag. What the hell man...

Oh well...at least it’s nice to see fresh faces around.

Friday, December 25, 2009

Nagano revisted.

Of all the seasons, I like winter the most.

Yes, the cold can be a bitch, but nothing beats skiing down a steep slope. It's not so much the rush of adrenaline that it gives me, but rather the sense of freedom that it provides me when gliding effortlessly on powdery snow. And you don’t even have to consciously move your body...when you are comfortable enough, your body will react on its own. And during that short glide down the slope, my mind is set free...mind as clear as snow.

But 2 years ago was an exception. The ski trip I went was horrible. Not only that there wasn’t enough snow, I was unfortunate enough to fall sick. Had a fever...a really bad one.

I have to say that I love nothing more than skiing...even more than a girl(so much that I'm willing to give up dating my girlfriend just to go ski). Had to wait for almost a year before I could ski again, and when that time comes, my body start burning up...but I wasn't going to let a mere fever stop me!!
When it comes to ski, fever is just a minor inconvenience.

And so I went up the mountain anyway...
Randy, you stupid boy...

Of all the stupid things I've done in my life, this rank the worst.
Felt like I was going to die...well, not exactly die but felt like I was going to faint and cause trouble for a lot o people. But I smarten up a little bit the next day though...rested and took a slow walk around instead.
I left that place completely unsatisfied.

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The slope 2 years ago...

Last weekend, I revisited the same place. I was fortunate enough to be invited by my colleagues at TOPY to join their ski trip. It snowed beautifully that day.

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The slope THIS year...

I was skiing like a demon; jumping off snow mounts whenever I can, going off course on purpose, skiing as fast as I can while desperately avoiding other people. Oh, I had fun.

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And to add sugar and spice, one of my seniors brought along a bunch of Christmas theme costumes. One dressed as Santa, giving presents to ski goers. I was the Christmas tree...they wanted a "tall" full grown tree.

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The kids were especially happy to see Santa. There was one cute one who shouted "SANTA...WAIT!!", then rigorously made her way to Santa, smiling as bright as any innocent child could when she got her gift.

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I have to say that this was a whole new kind of experience for me...never had I the chance of dressing up as a mascot just to cheer people up. It was very very heart warming. The smile on the kids' face easily made this year one of the best I've ever had.

Btw, I'm going for another ski trip this Saturday...haha.

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Merry Christmas folks!!

Friday, December 18, 2009

Cold hands, warm heart.

Cold, the word we use to describe the unpleasant absence of warmth.
Cold have been associated with many things; death, a witch's heart, bottom of a pit, Eddie Murphy's recent comedy movies, etc. None of them pleasant...except the idiom above.

It is now officially winter(based on my standards), and I'm shivering my ass off. Well, not really...just my hands, not my ass. I've only recently discovered the joy and wonders of long johns, so ass shivering is history. For the past 4 years, I've thought that wearing a pair of johns is for old people, and that it is not "macho" for a "macho" man like me.
Oh, the stupid things we do when we're young.

I'm currently doing my internship at a factory manufacturing steel products. I managed to keep my body warm by wearing suitable undergarments, but since I need to operate a few machineries, damn safety protocols won't allow me to wear gloves!! Being in the machining space also means that there’s no central heating like in the office. My fingers are numb with cold!!

There's a saying "Cold hands, warm heart". If that's true, then my heart must be burning a blue flame. Given my current condition, I think I'd rather be a son of a bitch and just be cruel to everyone. You know, jump queues, not greet old folks, steal candy from babies, kick a dog on the way to work...just so that my hands would warm up a bit. And as far as it goes, no, my hands are still not warming up.

So far, I've tried various alternatives, like;
・Buying hot cans of coffee. They cost money and only last about 10 minutes. Going to the toilet after finishing the coffee, washes hands with cold tap water....my hands ended up colder than before.
・Tried breathing into my hands, but that made me look like a nervous freak. Not to mention that my hands smells like grease.
・Thinking dirty thoughts. I just could not succeed in directing the heat to my hands.
・Tried the "mental trick" thing. Ignored the cold completely and focused on other jobs at hand...tricking myself into thinking that "it is not as cold as I think it is". Failed miserably when I had to touch cold metal pieces. My hands were to smart to be tricked by a cold piece of metal.
・Tried praying to god. Prayers answered but only with moderate success. I later found out that keeping my hands together reduces heat loss. But still not warm enough.

Damn, I think I might have to rob someone tonight.
Warm my hands at the price of other people's sufferings...a fair trade don't you think?

PS: Please, share whatever ideas you have on warming hands...before I start being cruel.

Thursday, November 19, 2009

Japanese Office Ladies...

They are called OL, which stands for...well, the title said it.
This group of workers has always been the "main" topic of conversation amongst Japanese men when they talk the men talk...which is almost always about girls(yeah, as if anything else could interest us...other than sports anyway). And FYI, there's a lot of Japanese pornography that involves OL...

This picture here, was the only picture I found where the girl isn't showing off garter belt or underwear while in a compromising pose.

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Warning : This is NOT a real OL...this, is a model dressed up like an OL

Me being ignorant in the pass, I've never gotten curious over this particular group of workers who seem to sow seeds of sexual fantasies in men who are otherwise bored of work. Never made any real effort to truly know what they actually do in an office.

So...what do they do, other than getting sexually harassed(in the fantasy world) all the time??

Well...

They are one of the most important units in the office!!

Yeah, I'm in a R&D department dominated by men...us and our powerful brains researching and discovering things. But god help us when the phone rings...one annoyed plastic receiver with 20 guys staring blankly at it.
And I imagine that the rubbish bin would be full of instant noodles containers after lunch.
Also now that it is cold, who would take the initiative to make a hot pot of tea??
or organize meeting rooms so that there would be no awkward coincidence?

Office ladies know everyone by their names and contact numbers. It always baffles me how they can be that efficient in connecting calls.

Always polite...always smiling...

They are our mothers, always taking care of our well being.

And do you know what I personally think of them?

Nothing much really...I'm just bored again. My test pieces arrived yesterday(finally, I have some real work to do), and while I had a productive day yesterday, the machines got hogged up today. Will have to wait for my turn to play with it. And about yesterday's work...everything went as smooth as I predicted it would be, experiment results ending up just like I thought they would be...and while that is all good, shit, what am I suppose to do during my free time when I don’t have any problem solving to do??

Yes, Randy smiles brightly when he has a problem.
Randy frowns only when he is peaceful.
Randy, is a strange guy.

ANYWAY...
Back to my story about OL.

As far as I know, only Japan have the work-group called "OL". It is a low tier work class whose job is mainly clerical work, serving tea, ordering lunch...everything on that line. For some reason, only women does this kind of job...as if men sucks at making tea and taking down messages.

Japanese stereotype of an OL is that they are mostly attractive, witty, but more often than not, stressed in life, being under constant pressure from their parents. Most of them are unmarried, which is probably the main reason why they appear in pornography so much. Yeah, us men are wolf....and why not? In an office full of balding men with sagging skin, any young clerk can claim to be Cleopatra....

I shamelessly declare that I am under her spell too...

Wednesday, November 11, 2009

Randy, the restless one.

The English dictionary explains the meaning of "randy" as "boisterous" or "full of sexual lust".

I have always denied that the unfortunate meaning of the word that is my name, have got anything to do with my true nature. I'm sure that parents didn't intend me to be that way either. Which right minded, normal parents would want their kid to be like that?!!
Oh wait, my parents aren't exactly "normal"...
Nonetheless, those who know me, knows that despite the fact that I speak a lot of dirt, I don't soil myself.

But…

Seeing how restless I can be when idle...I may very well be "boisterous". The dict speaks the truth after all...what a dic*.

After my senior destroyed one particular piece, my work was substantially delayed. Long hours to go with nothing to do...where to put all my "energy" to? You all know how randy I can get at times, right? My restlessness always gets the better of me...I need to be doing something at all times.

Well...a delay's a delay. Can't be helped, can't be fixed.

So, I've taken it upon myself to embark on one of my original project.

I've made a few researches on the topic that I was to do. While my internship program dictates that I should recommend which material to use, comparing it using one arbitrary augmentation, I instead research on the augmenting process itself. Now I'm currently reading up on it and drafting a report(written in Japanese...oh gawd translation can be such a pain in the ass!!). Will submit it to my superior and see how he deals with it. So far responses are good...

There you go, always make yourself useful and do beyond what you're told. Appreciation comes along that line.

So, am I proud of myself? Am I happy with what I am capable of?

Nah...I'm not proud, I'm just bored.

And gawd damn the Americans, using inches instead of metric unit...
Can't they agree with the world for once? Use what everyone else is using!! Makes life easier. Even with English they have to do changes to it...coloUr damn it, not color.
And what the hell is with that pound per square inch?? Now I have to convert both pound AND inch...

Sorry, I'm just bored. Do you know of the proverb "An idle mind is the Devil's Playground"? Well, even the devil is starting to feel bored from playing in the same place...

Sigh...word is that my real work will begin next week.

Will stay bored and churning up ridiculous blogs til' then.

Thursday, November 05, 2009

The coffee dependent.

Days like these goes on forever...time slows to a crawl when I have nothing to do at work.
I am the traffic wreck and time is slowing down to look at me.

Time flies? Yeah, I'd prefer it walking away from me rather than flying around my head.

It's funny how you will always manage to feel sleepy at places where you not suppose to fall asleep...meetings, classes...for my case, at work. Times like these makes me wish that time machine exists...not to speed up time, but to go back in time to thank that brown person from Ethiopia who invented a drink of the same colour as him. Also, thank god for including caffeine in that drink.
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Much wonder can come from a small cup of coffee.

I don't know why I can be this bored when just yesterday I had to stay an extra hour just to finish my day's assignment. Either I'm too efficient(doing too much in a short amount of time, thus having nothing to do later) or I'm just bad in balancing work.

Or maybe they are afraid that I might break another machine if I'm active...

Either case, I badly need a forecast just to let me know how much coffee I'll need to stay awake for that day...

Something like,
Forecast of the day: Cloudy with 75% chance of boredom. Put down the umbrella and grab 2 cans of coffee.

This, my friends, would be of much better help than reading lame, repeating horoscopes. I don't need to know if the love of my life is showing up today...my workplace is full of men anyway, so tell me if I'll have work and stay happy, or will I be bored sitting on my ass all day.

Sigh...actually, I did have a report to write yesterday that I planned to do today knowing that I had nothing else scheduled. But, just before I left, my chief, who had 1 hour left before finishing(he came an hour later than me to work) called me up to discuss plans for some future assignment. We talked, and he asked me to draft up a summary. I said "Ok, will get it for you first thing in the morning". He grunted an "OK" to me.

This morning, I arrived at work to find that report already done!!

Shit!! What the hell? Why did he do my work for me?!!!
Wait, oh right...he had one hour left yesterday. He was bored too.
Damn, he took away my work. Now, I'm bored earlier than I thought I would be.

Sigh...

Scary isn't it? Economy depression can really make people rushing for work to do.

Now, let me take a sip of coffee before I fall asleep and wake up with a keyboard on my face.

Wednesday, November 04, 2009

Tale of the destroyer

Remember the 1984 film "Conan the Destroyer"?

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The one where he goes around destroying big things and human lives? Well, I'm more or less the same...although with significantly less muscle fibers, non-Austrian accent, and destroying smaller things minus the human lives.

To date, everything I've touched (aided by my senior) will go under...you name it I’ve destroyed it.

Band saw machine: used wrong speed setting

Automated polishing/buffing machine: used wrong buff

Water-cooling cutter: Filter got jammed with residues, resulting in water overflowing from the bottom, which in turn results in that machine being put through overhaul...

Micro Vickers indenter: Supporting rod got dislocated, inaccurate indentations

Deep drawing machine: Speed dial got jammed temporarily, and on a different occasion, the punch was operated too fast and it hit the upper dais, deforming both the punch and the dais. Repair cost 130000yen.

I wouldn't go so far as to say that each of those cases was "my fault". And the term "destroy" was a little bit exaggerated…the term "temporarily disabling" might sound better.

Well, when each of those "calamities" happened, I'm told that it wasn't really my fault and that I just had rotten luck of it breaking down with me at helm. BUT, they go on saying that they have never seen it break down in their many years of working with that particular machine...then finishing their sentence by once again saying "It is not your fault".

Gawd damn Japanese ambiguity...

Well, I'm not saying that it's my fault(If I've learned, but forgotten or just plain careless, then only it's my fault). But can't they just say what they really want to say? What the hell do they mean by bad luck? All engineers know luck have no effect on machines!!
Machines are dumb assembled parts, they only do as they are told and break down only when some machine part's lifetime is up, or by the misuse of its handler.

Bad luck my ass...

But, at least they have the guts to tell me what was it that caused that particular mishap and "How I can prevent it in the future".

So anyway, life goes on at TOPY...

And as far as the learning process goes, I've still got a few more machines to destroy...

PS:
While typing this, keyboard suddenly loses function, not responding to anything. Had to unplug and re-plug the cable...thank god it worked. Would have been soooo awkward for me to ask for a new keyboard.

And I guess it is also worth mentioning the one thing I didn't touch that broke down.
The automatic sliding door at my hostel....it stopped being automatic 3 days after I moved in.

Maybe I do have bad luck after all...

Wednesday, October 28, 2009

Toyohashi Festival..

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ええじゃないか!!!


Means "Whatever goes!!".

While most festival all around have themes that hints at Global warming, world peace, perseverance, humanity....all kinds of make-you-feel-good bullshit imaginable...finally, a theme that makes sense, "Whatever"

Haha...whatever dude! I'm having fun!!

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So many people lined up along the street....does this represents how popular this festival is??
Well, no it doesn't. This picture only shows how late I was to the festival. Spent the night before at Jeremy's place playing some cartoon-ish online game...
Woke up late the next day....nuts....

Even though I only managed to attend this festival for 2 hours, I had tremendous fun.

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Even though I arrived late, I was instantly absorbed into the festival mood. Everyone jumping up and about, dancing crazily in pink.

Such energy!!

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And they somehow managed to get a black midget to join them!
That little dude is not a kid, this group represents a local bar, and we all know that bars don't allow kids so....that must be a midget.
Woo Hoo!! Just saw the first midget in my life!!

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And further up ahead is a bevy of beauties in red. Dancing to some barbie song or something like that..

Ay ee ay ee ay
I'm your little butterfly
Green, black, and blue
Make the colors in the sky

Yeah...that song. That annoying song from the 90s...but they had ladies in red dancing to that tune, in a cute way if I might add. Suddenly I was able to tolerate that song.

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These guys seem to enjoy the song though.
See that some of them are just letting their cameras hang from the neck and not taking any photos?
Well, their memory card ran out.

And, as if to emphasize the generation gap, a bunch of old farts parading at the back..

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This group of old farts was promoting road safety. Seeing how the group is consists of old people only, they are trying to tell us young people "Wanna live til' old age like me? Drive safe".

Oh my gawd...what a boring bunch!! Can't they do this some other time? or can't they pick another spot other than behind the ladies in red? Who's gonna drive safe when there's beautiful women right in front?!!

Moving on....

The next group I came upon was some dancing school group.

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The kids were....I suspect they suffer Attention Deficit Disorder.

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"I said...DANCE LIKE ME!!!"

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Come on now, do the OOMPHAH!!!

Following behind was a brightly colored group of...oh, I don't know. Lost interest in knowing which group is which.

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After this group, there was some kind of big gap before being followed by the next group...

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See how organized Japanese are during festivals??
Love it when I see how people respect each other and try not to break the rules...
Not even to take a picture such as this.
Ehem...I broke the rule just so that I could show you how diligent every Japanese are at not breaking rules. Just wished I also had the chance to show you a picture of a group security personnel swarming in on me.

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Next was a group dedicated to their local treat "おでん". It's umm...a Japanese version of Yong Tau Fu.

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Oi!!..Do your dance properly, don't need to feel so happy of me taking your picture...

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Ever wondered what Japanese worship in Japan? There you go...
A fish stick. Never has any deity or holy figures of great religions being heralded like this. God and friends up in heaven must be so jealous of this fish stick.

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Two girls leading a team on...

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This dude is just angry it's not raining on the day he remembered to bring an umbrella..

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A member from KISS ??

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They will grow up to fill in the red dresses some day.

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The saddest looking piece of konyaku ever...

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I saw him reach for that Pikachu mask!!!
Nah, just kidding, he took the green ranger mask..
It's a wonder that this kind of masks hasn't gone outdated...

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A classic Japanese must haves at any festival...rescue the goldfish game.
You are provided a scoop which is made of paper...it tears if you try to scoop too fast, but if you don't, you'll never get to rescue any of them ugly, big eyed monsters...
And kids LOVE them...
But I wonder why they call it "rescue the goldfish"....
Ever seen goldfishes in the hands of a 3 year old? They live a better life in that tank, dying of old age instead of in the hands of a curious 3 year old. Nothing in this world...not even the devil can be as evil minded as a 3 year old kid with a goldfish when there's no cartoon on TV.

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This stall allows you one cup of fries...
Haha, reminds me of my adolescents days...used to do this all the time.
Good job fat boy....

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Yet another common sight to see at any festival...
While we fry our bananas, Japanese decorate them in sweets...covered in colourful rice chocolates. Japanese somehow claimed this to their own food culture. Well, yeah...who else in the world would decorate bananas like this?!! Even the hungriest monkey would stay away.

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I think westerners with long black hair is hot....

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But Asians with blond hair is not...

Anyway, look at them 2 punks....at any other times, all they do is loiter around with cigarette in hand, making noise and are of nuisance to everyone else. And yet, it is these good for nothing punks who manage most of the festival!! They set up the stalls, sells food, AND they tidy up after...

Amazing...completely different from punks in Malaysia who just loiter and spit on the ground, who vandalize things, who robs...
Here, punks like these two are just for the looks, minus the attitude.

Anyway, although the festival was a "Whatever" festival, they still stayed on plan and ended accordingly. The last group to parade was...

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A bunch of party killers here to clear the streets...

Yet another Japanese quality, streets was reopened to traffic in exactly 30 minutes!!

Been here for 5 years, but this sense of punctuality and effectiveness always manage to impress me.

Monday, October 26, 2009

An intern's life so far...

I'm entering the 3rd week since I started my internship here in TOPY Toyohashi.

I am allocated into the R&D department, placed under a guy named Kakami, whom I will describe as a 18 year old looking, 29 year old man. But let's talk more about him later. Also in the team is a Chinese Chinese called "Cho" and a fellow Malaysian Chinese named "Tan".

Now that I'm into R&D, you must be thinking I'm designing or developing something right?

Well, not exactly...

During my 3 weeks here, I've learned that what matters most to a manufacturing company is cost of material. It doesn't matter whether other materials are superior in terms of hardness or yield strength, being superior doesn’t always means it’s good(In my case, superior means hard but low yield point). Instead, inferior, cheaper things bring good news. In a society full of stingy bastards where people are always going for cheaper things, it makes sense not to sell them your best item, just your cheaper ones(Ask Microsoft, they know best about not selling you good, reliable software).

And this is where I fit in.

In my 5 months internship here, I will have to perform various observations, and fatigue tests on different types of steel, and make comparison of them so that I can recommend the best one for mass production.
In these 3 weeks, I have identified which among them are best for use, but I was bluntly told, "Really? Wow, good work. Nicely done. But we are thinking of using this instead. We know it sucks, but it's cheap. Now, try to think of a way to make it better."

So, I've come to understand that when it comes to steel manufacturing, R&D here means Research cheaper material and Develop a way to make them better. And amazingly, there are many cheap, simple tricks in order to get them to perform better. Well, at least we are making effort in making it better...
I know, it sounds a lot like a big middle finger to people who discovers new, superior materials. This time, it will be MY middle finger...haha, take that you arrogant inventors!!

Ok, I've jumped ahead too much in my story telling...

What I really do here is, I've studied a lot on the various works involved, like punch process, and types of test I will need to perform on them. Also on my schedule was learning to use all kinds of machines; band saw machine, refine cutter, polishing machine, that damn microscope...etc.

And the one tutoring me is Kakami.

And, in all my lessons, we've managed to cause problems to all of them, except the microscope...he hadn’t manage to misguide me into breaking the lenses yet. I can go on and on describing the various "misguidance" but let's just settle for the fact that he tends to forget "certain step". The worst resulted in a machine being sent for overhaul just because he forgotten a "certain step" of checking the filter...

This dude...Kakami tends to speak with that teenager attitude, with no command in his voice when speaking to me.

Ehem, here's a fact you never knew about Randy...

I'm constantly looking for people to look up to...someone I can respect. But if I meet anyone who fails to establish control over me, no matter how old they are, I tend to "take charge". It's a bad habit of mine...but I can't help it, certain events in my life have sculpted me this way. Before you judge me further, I do try to make an effort of suppressing my dark side...

So, this Kakami fellow... you very well know which category he falls in.

Anyway, I'm busy most of the time, always having something to do...be it studies or preparation of test materials. But there are times when I'm suddenly free...like when the machines are hogged up. Times like that…well, guess when I wrote this post?

Sigh...the worst thing in life is having nothing to do.

Thursday, October 22, 2009

A new intern arrives at TOPY...

My first day of internship...I have to confess here that I didn't start off good.

On my bus ride there, I fell asleep and missed 2 stops. Had to pay extra fare and I had to walk around trying to look for the right place...and did I mention it was also raining? Let me tell you, getting lost in industrial area was no fun...factories are far apart from each other and I had no way of telling which way to turn at any junction. Thank god I went early....and thank the pretty lady at the station who gave me a map.

After reaching the company, despite missing the stop and getting lost, I realized I still was half an hour early. In Japan, where punctuality is religion, arriving too early is a no no...it means you don't respect their timetable.

AND I forgot to bring along my pen and my stamp...do you know how awkward it is when they push a piece of paper to you, expecting you to start writing when all you have is a pencil? Damn...that was more uncomfortable than the time I forgot my wallet at the supermarket.

But that guy who greeted me was a nice guy so, no trouble there. I was then introduced to the boss, my section leader, and head of safety. Then, I was fit into a yellow hard hat and a black hard boots, and things kicked off with a tour of the facility and a spectrum of rules to follow.

Remember the phrase "Rules are meant to be broken" ??

Well, no they are not.They are meant to keep you from harm's way...keep you safe.

So do your best to obey them like pathetic slaves.

It used to be "Quality First" but now it's "Safety First". Apparently, they realized that an injured fellow worker and an interrupted machine costs a lot of money, and also that lawyers these days are more cunning, so your safety(their money) concerns them.

Having said that, you would have guessed it, most of it involves rules when walking around or handling machine. They have a manual on every piece of machine in that factory. Yeah, that means they also have a guidebook hanging from a vacuum cleaner, so in case you hurt yourself while sucking dust, it's your fault for not reading that damn guidebook first.

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Like most factories in Japan, they adopt a system called "指差し呼称", which means point and speak. For example, when you step into a factory, you have to point while saying;

Point to the right "右よし" - migi yoshi(right ok)-

Point to the left "左よし" - hidari yoshi(left ok) -

Point above "頭上よし" - zujou yoshi(above head ok) -

Point to the ground "足元よし" - ashimoto yoshi(ground ok) -

FYI, Japan Railways adopts the same system. You'll always see a station master gesture along the train before blowing the whistle. Amazingly, no mistakes by station masters was ever recorded, proving that this troublesome gestures actually works to reduce accidents.

When switching on a machine,
"スイッチオンよし" - suichi on yoshi(ok to push START button) -

When switching off a machine,
"スイッチオフよし" - suichi off yoshi (ok to push STOP button)-

And, the interesting thing, my manager's name is Yoshii.

Yoshi to everything!!

But seriously, safety is the highest of importance in my workplace. We haven't had ANY serious accidents since 1980. The last accident recorded was some dude who caught a splinter in his thumb from a wooden chopstick...apparently, he was an operator for a production line and he couldn't push the buttons.

The company lost 2 days of productivity.

Saturday, October 17, 2009

A City called Toyohashi…

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And so I arrived at the city of Toyohashi one day before I had to report in.

This is the first time I set foot in Toyohashi... And oh boy...so many Brazilians around!!

Brown skin amongst small eyes…

But of course, it’s not just their brown skin that sets them apart. It’s the way they dress, the way the walk…the way the look around. Like, I saw this one family walking by…father was dressed like punks do, mother was dressed in a bright pink tube top and denim short pants, and along was a little girl. Mother was enjoying her stroll and father was eyeballing everyone who looks at them. If that lady dressed like that, of course everyone will look!! Why the eyeball?? Why not put a coat around her or something!! Please don’t mistake me for a conservative, I’m all for bright pink tube top but…there are better places for her to dress like that, not at the train station!!

Anyway, the reason why there are so many Brazilians here is because, about a century ago, Japanese saw a very intriguing posters posted all over...

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Says "Come on! Let's go to South America!!"

For every participant, they will be given a hoe and two tiny dolls along with a miniature flag. Now, we all know how much Japanese like small dolls...so, hundreds of thousands of people signed up and emigrated to Brazil. And they liked it there!! While Japanese women are all covered up in kimono....well, we can all assume emigrants there visited a popular beach.
Japanese Brazilians started to spring up everywhere...so, Brazilian government and Japanese government drew up some kind of deal that provided them with Japanese citizenship. After some time, these JB decided they wanted to "make use of" their citizenship. Thus the number of Brazilians here...but only god knows why they chose Toyohashi and not any other city.

And the high school girls here are…very different compared to where I came from. Let’s put it this way, I have never seen so many upskirts in a single day before. I mean, they don’t even make any effort to conceal their undies!!! They wear this ridiculously short skirts, then sit on the ground with their knees raised….sort of reminds you of the “Welcome” sign hung outside shops isn’t it? Call me a pervert all you want, but, if I didn’t look at them legs and nylon (some are silk), all my guy friends and my girlfriend will have something to worry about...my gal pals would probably start asking me for chocolate muffins recipe.

At least I was decent enough not to take pictures of them just so I can upload them here…

Okay, enough of me being a salivating wolf...

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They have trams here!! A cute one too...
I thought trams only exist in Hiroshima and Hokkaido.

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They had a band going on right in front of the train station.

And I started thinking that Nagaoka is way more “kampung” than Toyohashi.

Anyway, I met Jeremy, Kelly, Chin Wooi and Siew Ling later that evening. My god it’s good to see Siew Ling again!! It’s been like…5 years since I last saw her. Haven’t seen her for so long that I almost instinctively offer a handshake and say “hello, nice to meet you”. She still looks pretty much the same though…prettier than I remembered, but still the same I knew her to be. Good to see you, girl..

Well, had a wonderful dinner…had to bore myself listening to them talk the “Toyohashi Talk”…but a nice evening nonetheless…

Jeremy was kind enough to offer me his room floor for the night. The next day, I get ready to start my first day in TOPY!!!

Sunday, October 11, 2009

TOPY : A new beginning

As part of my Uni's unique program, current undergrads who plans to pursue masters in engineering in the same institution can undergo a 5 month long industrial training. Somewhat like a long-term internship. And, as far as I know, no other institution in Japan offers the same thing to undergrads. Yes, they also have internship programs but they last only about 2 months at most.

As for me, 5 months internship sounds swell...I mean, I'm bound to learn something useful right? And that’s why I chose to enroll into Nagaoka University of Technology. 80+ students joined this program and were sent to various places in Japan and also overseas, including Malaysia, Thailand, German, Spain, Mexico and many others.

And I chose TOPY Industries...

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what? Never heard of it?

Don't worry, neither have I!!

Why I chose this? Well, part of the reason is that it is situated in Aichi Prefecture, the farthest one away from my Uni.

But that's not the factor which made me choose it. You see...in Japanese, it is written as 「トピー工業」, pronounced as "toh-pee-kou-gyou". When I first saw this I mistakenly read it as "toh-pee-ei-gyou". In Japanese katakana, "ei" is written as 「エ」, similar to Japanese kanji, "kou" written as 「工」.

So, during background check (Yes, as reckless as I am in making decision, I still always do a background check!!), try as I might, I couldn’t find out anything regarding 「トピーエ 業」. After many minutes of futile effort by me and my Japanese friend, it finally dawned upon us that it is 「トピー 工業」.

One click and tada...there you go, full corporate details. Some 2000 employees working for this misunderstood company.

Those who know me well, will know that this is reason enough to make me want to do my internship here. I go with the flow of events, never any planned ones. Any other companies are boring anyway. Yes, there are other big fishes like Toyota, Honda, Hitachi, Mitsubishi...but that doesn't mean you can get good experience, but only a name to show off to your friends to.

And besides, I spoke to a senior who went there last year, said he learned a lot. So, yeah...good choice for my part (no matter how ridiculous the reason was: reading the name wrongly).

So, yeah...here I am in Toyohashi, Aichi Prefecture...here to do my internship for the next 5 months...

here to corrupt them if they don't corrupt me first!!